In-House Electrical Control Panel Design and Build

Our in-house electrical control panel design and build department specialises in creating custom control solutions tailored to meet the specific needs of our clients. We leverage advanced technology and industry best practices to deliver reliable, efficient, and safe electrical control panels for diverse applications.

General Specifications

1. Design Capabilities

- Custom Solutions: Tailored designs to meet specific customer requirements and industry standards.
- CAD Software: Utilisation of advanced CAD software for precise layout and schematics.
Design Standards: Compliance with BS EN 61439, declaration of conformity to UKCA and CE.

2. Panel Types

- - Control Panels: For machinery and process control applications.
  - Power Distribution Panels: For managing electrical power distribution within facilities.
  Motor Control Centres (MCCs): Centralised control for multiple motors, incorporating starters and variable frequency drives (VFDs).

3. Components Used

- - Enclosures: CE and UKCA compliant. enclosures made of steel, aluminium, or fiberglass for durability and safety.
  - Circuit Breakers: High-quality breakers from leading manufacturers for overload and short-circuit protection.
  - Relays and Contactors: Reliable relays and contactors for efficient control of electrical loads.
  - PLC Systems: Programmable Logic Controllers from top brands for advanced automation.
  HMI Interfaces: Human-Machine Interface panels for user-friendly operation and monitoring.

4. Power Requirements

- - Voltage Options: Customizable for low voltage (up to 600V) and high voltage applications.
  Current Ratings: Designed to accommodate a wide range of current ratings, from small systems to large industrial applications.

5. Wiring and Termination

- - - Wiring Standards: Adherence to AWG or metric wire sizing standards for all wiring.
    - Termination Methods: Use of terminal blocks, connectors, and crimps for secure and reliable terminations.
    Cable Management: Integrated cable management systems for neat and organised wiring.

6. Testing and Quality Assurance

- - - In-House Testing: Comprehensive testing of each panel, including functional testing and verification of all control functions.
    - Quality Control: Adherence to quality management principles to ensure consistent quality and reliability.
    Documentation: Provision of detailed documentation including schematics, wiring diagrams, and operation manuals.

7. Safety Features

- - - Emergency Stop: Easily accessible emergency stop buttons integrated into control systems.
    - Lockout/Tagout (LOTO): Compliance with LOTO standards to ensure safety during maintenance.
    Surge Protection: Integrated surge protection devices to safeguard equipment from voltage spikes.

8. Assembly and Manufacturing

- - - Skilled Workforce: Trained and experienced technicians for assembly and installation.
    - Workstation Setup: Dedicated assembly area equipped with tools and equipment for efficient production.
    Lean Manufacturing Practices: Implementation of lean principles to optimise workflow and reduce lead times.

9. Support and Services

- - - Installation Support: Assistance with installation and commissioning of control panels on-site.
    - Maintenance Services: Ongoing support and maintenance options available post-installation.
    Custom Training: Training programs for operators and maintenance personnel on panel operation and troubleshooting.

Additional Options

Remote Monitoring: Integration of IoT solutions for remote monitoring and control capabilities.
Redundant Systems: Options for redundancy in critical applications to ensure continuous operation.

Warranty and Support

Warranty: 1-year limited warranty on all panels and components.
Customer Support: Technical support and troubleshooting assistance.

Conclusion

Our in-house electrical control panel design and build department is committed to delivering high-quality, custom solutions that meet the diverse needs of our clients. With a focus on reliability, safety, and efficiency, we ensure that our control panels enhance operational performance in any application.
For further information or to discuss specific requirements, please contact our sales team or visit our website.